The Level II LLA Body of Knowledge is an outline of concepts that one should have in order to pass the exam, in accordance with ISO 18436-5, Category II, Annex A. References from which exam questions were derived can be found in the Domain of Knowledge.
I. Lubricant health monitoring (21%)
1. Kinematic viscosity
2. Absolute (dynamic) viscosity
3. Viscosity Index
4. Total Acid Number
5. Total Base Number
6. Fourier Transform Infrared (FTIR) analysis
7. Atomic Emission Spectroscopy
8. Flash point test
9. Thermogravimetric analysis (TGA)
10. Schiff’s reagent
11. Crackle test
12. Co-distillation
13. Karl Fischer titration
14. Cyclic voltammetry
15. Insolubles
16. Rotating pressure vessel oxidation test
17. Air release characteristics
18. Foam stability characteristics
19. Gas chromatography
20. Water demulsibility
21. Data correlation
22. Exception testing
II. Testing for wrong or mixed lubricants (4%)
1. Kinematic viscosity
2. Fourier Transform Infrared (FTIR) analysis
3. Atomic Emission Spectroscopy
III. Water contamination (11%)
1. Scope and significance of commonly accepted water oil analysis test methods. When to perform these and use of multiple test data to determine if results are reasonable
2. Causes of poor water demulsibility
3. States of coexistence of water in oil
4. Methods for assessing water contamination
a) Crackle test
b) FTIR analysis
c) Co-distillation
d) Karl Fischer titration
5. Effects of water contamination on the lubricant
6. Effects of water contamination on the machine
IV. Glycol coolant contamination (4%)
1. Scope and significance of commonly accepted oil analysis test methods for glycol contamination. When to perform these and use of multiple test data to determine if results are reasonable
2. Elemental spectroscopy
3. Fourier transform infrared (FTIR) analysis
4. Schiff’s reagent
5. GC (Gas Chromatography)
6. Effects of glycol contamination on the lubricant
7. Effects of glycol contamination on the machine
V. Soot contamination (4%)
1. Scope and significance of commonly accepted oil analysis test methods for soot contamination. When to perform these and use of multiple test data to determine if results are reasonable
2. Thermogravimetric analysis (TGA)
3. Fourier Transform Infrared (FTIR) analysis
4. Pentane Insolubles
5. Blotter Test
6. Effects of soot contamination on the lubricant
7. Effects of soot contamination on the machine
VI. Fuel contamination (8%)
1. Scope and significance of commonly accepted oil analysis test methods for fuel contamination. When to perform these and use of multiple test data to determine if results are reasonable
2. Kinematic viscosity
3. Fourier transform infrared (FTIR) analysis
4. Flash point test
5. Gas chromatography
6. Effects of fuel contamination on the lubricant
7. Effects of fuel contamination on the machine
VII. Air contamination (4%)
1. Scope and significance of commonly accepted oil analysis test methods for air contamination. When to perform these and use of multiple test data to determine if results are reasonable
2. States of coexistence of air in oil
3. Methods for assessing air contamination
a) Air release characteristics
b) Foam stability characteristics
3. Effects of air contamination on the lubricant
4. Effects of air contamination on the machine
VIII. Particle contamination (6%)
1. Scope and significance of commonly accepted oil analysis test methods for particle contamination. When to perform these and use of multiple test data to determine if results are reasonable
2. ISO solid contamination code
3. Optical particle counting usage and calibration
4. Pore block particle counting
5. Effects on the lubricant
6. Effects on the machine
IX. Wear Particle Monitoring and Analysis (13%)
A. Detecting abnormal wear
1. Atomic emission spectroscopy methods
a) Inductively coupled plasma (ICP) spectroscopy
b) Arc-spark emission spectroscopy
2. XRF spectroscopy
3. Wear particle density measurements
B. Wear debris analysis
1. Ferrogram preparation
2. Filtergram preparation
3. Light effects
4. Magnetism effects
5. Heat treatment
6. Chemical microscopy
7. Basic morphological analysis
C. Common wear mechanisms
1. Abrasive wear
a) Two-body
b) Three-body
2. Surface fatigue (contact fatigue)
a) Two-body
b) Three-body
3. Adhesive wear
4. Corrosive wear
5. Cavitation wear
D. Size distribution of wear particles from common wear mechanisms
X. Data Interpretation (11%)
A. Limits
1. Understanding statistical limits (wear debris)
2. Understanding aging limits (acid number, viscosity)
3. Understanding targets (Water, ISO cleanliness)
4. Establishing statistical limits
5. Establishing aging limits
6. Establishing goal based limits
B. Graphical trend analysis
1. Rate of change analysis
2. Normalization of data
3. Reference/baseline data comparison
4. Effects of make-up oil
5. Lock-step trending
XI. Quality Control (6%)
A. Procedure writing
B. Record management
1. Record generation
2. Record storage
C. Quality control samples
1. Types
2. Control charts
D. Procedures editing
E. Audits
1. Internal audit
2. External audit
XII. Lubricant roles and functions (8%)
A. Base oil
1. Functions
2. Properties
B. Additive types and functions
1. Surface active additives and their functions
2. Bulk oil active additives and their functions
C. Synthetic lubricants
1. Synthetic lubricant types
2. Conditions dictating their use
D. Lubrication regimes
1. Hydrodynamic
2. Elasto-hydrodynamic
3. Boundary
E. Baselining physical and chemical properties tests
F. Identifying additive discrepancies
G. Lubricant failure modes